Digitally
Master Every
Production Step
From manufacturing orders to lot tracking, quality control, and yield analysis — specialized production management for Thai factories to achieve cost reduction and on-time delivery simultaneously.
30%
Lead Time Reduction
50%
Defect Rate Reduction
STORY
Problem-Solving Story
Real challenges in Thai manufacturing and how PCS production management solves them.
Do any of these sound familiar?
- Managing production orders in Excel leads to frequent omissions and errors
- Unable to track process progress, causing frequent delivery delays
- No lot/serial tracking makes it time-consuming to identify defect causes
- Yield and defect data managed on paper takes hours to compile
- Material issuance management has become a black box
- Quality inspection records scattered across paper and Excel — traceability is insufficient
Solve it all with PCS Production Management
- Auto-generate MOs and deliver process-specific work instructions in real time
- Gantt chart gives a single-screen view of all process progress with early delay detection
- Barcode/QR code lot tracking per process achieves complete traceability
- Real-time yield and defect rate aggregation with automatic report generation
- Centralized material issuance management linked to inventory — eliminate discrepancies
- 3-stage quality inspection (receiving, in-process, finished goods) with auto-issued certificates
Changes After Implementation
- Average 30% reduction in manufacturing lead time; on-time delivery rate improved to 95%+
- Real-time process tracking reduced overtime by an average of 40 hours/month
- Full traceability cut claim investigation time to 1/10
- Average 50% reduction in defect rate; significant reduction in disposal costs
- Material discrepancies nearly eliminated; manufacturing cost accuracy greatly improved
- Paperless quality records reduced ISO audit workload by 70%
KPI IMPACT
Quantified Impact After Implementation
30%
Lead Time Reduction
With real-time process tracking
50%
Defect Rate Reduction
With 3-stage QC and root cause analysis
1/10
Claim Investigation Time
With complete traceability
70%
Quality Record Workload Cut
With paperless and auto-generation
FEATURES
Key Features
Auto-Generate & Manage Manufacturing Orders (MO)
Automatically generate manufacturing orders based on demand plans and sales orders. Deliver process-specific work instructions to the shop floor in real time and manage progress centrally.
Auto-generate MOs from demand plans and sales orders
Auto-issue process-specific work instructions (Japanese/Thai/English)
Real-time process progress visualization via Gantt chart
Automatic alerts for delivery and process delays
Flexible response to priority and process changes
Complete record of MO change history and approval flows
USE CASES
Use Cases by Industry
Supports diverse manufacturing industries with tailored implementation support.
Press & Metal Processing
Improve yield with shot count management and mold integration. Complete traceability with per-process lot tracking.
Injection Molding & Rubber
Stabilize quality and reduce disposal costs with mold shot management, molding condition records, and defect classification.
Electronic Parts & Assembly
Serial-level individual management and in-process inspection records ensure serial-level traceability for finished goods.
Food & Beverage Manufacturing
Centrally manage manufacturing date, expiry date, and raw material lots. Automate record-keeping for food hygiene law and HACCP compliance.
Flagship Product
Production Controller Suite(PCS)
Production management is the core function of PCS. Seamlessly integrates with purchasing, inventory, cost, and sales management for unified factory operations.
SPECIFICATIONS
Product Specifications
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Inventory managed by handwriting and Excel caused frequent discrepancies. Monthly production data aggregation took 2–3 days.
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Inventory discrepancies reduced to near zero. Production data now compiled same-day, enabling faster monthly closing.
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Mold usage counts and maintenance history were managed in paper ledgers, making it difficult to assess breakdown risk.
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Real-time tracking of shot counts and mold lifespan. Preventive maintenance reduced mold breakdowns by approx. 60%.
Talk to Us About Production Management
Demo, brochure, and quotation are all free. Our local Thailand staff will assist you carefully.
Feel Free to Contact Us
Product demos, brochure requests, and quotes are all free. Our specialists — who know Thai manufacturing inside and out — will tailor the best proposal for your company.
Call us: +66 2 692 5124 (Mon–Fri 9:00–18:00 Thailand Time)